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JON1482 Pilot bike replica project 
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Joined: Wed Jan 20, 2010 7:22 am
Posts: 368
Location: WALES, U.K.
Thanks mate, costly but worth it.


Tue Apr 03, 2012 1:00 pm
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Joined: Sun Jan 21, 2007 9:53 pm
Posts: 412
Cool video. Thanks for the shout out. Nice to see someone's project with some momentum.


Wed Apr 04, 2012 11:38 pm
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Joined: Wed Jan 20, 2010 7:22 am
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Location: WALES, U.K.
No problem. Well I took full advantage of the sun and got the garage cleared out and..... I found some petrol, but I'm guessing it's a bit past it's sell by date and it probably was'nt a good idea but I tried it anyway, needless to say I could not get the bike started :x . I last kicked it over about a year ago. I've charged the battery but nothing. Is there anything I need to do like clean out the carburetor ??

The gold really pops in the sunshine 8-)


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Thu Apr 05, 2012 11:26 am
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Joined: Sun Jan 21, 2007 9:53 pm
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Sorry. I know body work and molding, but usually leave the engines to someone else. But like you said, it probably needs the carb(s) removed and bowls/jets cleaned out. Old gas drained from tank and rinsed out. And then 50-100 kicks.

A trick someone told me about was that, if you ever thought you may not be cranking the bike for a long time, you should not turn the bike off with a kill switch but instead turn off the gas and then let the bike turn itself off after a few more minutes once it's starved for gas. This clears most of the gas out of the carbs and so prevents gas from sitting in them and turning to varnish over a couple years.


Sat Apr 07, 2012 11:23 am
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Location: WALES, U.K.
I'll give it at try, thanks.


Sun Apr 08, 2012 6:01 am
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Joined: Wed Jan 20, 2010 7:22 am
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Location: WALES, U.K.
Well after giving the bike a service and fresh petrol it started on the second kick. The brakes work a treat (that's a good thing! :lol: ). It's a bit quick for me 600cc, so easy does it. I did'nt manage to video the run though (not much to show really). The next update will be to do with the body work so stay tuned :)


Wed Apr 25, 2012 3:05 pm
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Joined: Wed Jan 20, 2010 7:22 am
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Location: WALES, U.K.
http://www.youtube.com/watch?v=NblVkP52 ... ture=g-upl


Fri Apr 27, 2012 2:45 pm
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Joined: Wed Jan 20, 2010 7:22 am
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Location: WALES, U.K.
Has anyone got a spare hard copy of this photo? Or any idea where I can get one please. I think its the best one of the pilot bike. I need a hard copy so I can get enlargements done.
PM me if you can help, many thanks.


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test run production photo.jpg
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Mon Apr 30, 2012 6:22 am
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Location: WALES, U.K.
Throttle fixed so just waiting on a few bits to make a start on the transformation. In the mean time check this out 8-)


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Fri Jun 08, 2012 11:18 am
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Joined: Sun Dec 11, 2011 6:23 am
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Location: Rugby UK
looking good JON, can't wait to see more progress 8-)


Fri Jun 08, 2012 12:43 pm
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